Most test films made to investigate their appearance or physical properties
are dry films on different types of substrates.
A large variety of equipment for film preparation is available from Elcometer.
To prepare test films on paper charts, draw-down
bars are most often used in combination with a vacuum
plate. The vacuum plate will hold the chart in place during the lay
down of the film. Coated paper charts are
often used to test appearance, colour or opacity. Due to shrinking coated
paper charts might curl.
Unsealed paper charts will curl since the paper fibres swell due to the
absorption of solvent in the coating. Mud cracking may not occur in test
films. It arises due to lack of «wet gel strength» to resist the tensile
stresses within the shrinking membrane.
Control of the humidity of the environment during drying helps to overcome
this problem. Paper charts should be stored in the same conditioned space
as the samples after drying and baking. If test films are made on plastic
panels, their surface has to be treated to assure wetting and adhesion
of the film to the substrate. The use of plastic panels is popular in
the automotive, computer, furniture and sign makers industries as the
use of painted plastic parts is increasing.
It is also quiet common to make test films on metal panels, as substrates
which are sand blasted or wire brushed hot-rolled steel panels can be
used. The panels are often chemically treated as is the case with phosphatised,
galvanised or anodised panels. Sometimes rigorous cleaning is needed to
remove corrosion inhibitorbefore the panels are suitable for coating.